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Original Codos®System - Sistema contínuo para a produção de massa para baguettes e pãezinhos, kdurante vinte e quatro horas por dia.
Pãezinhos com excelente qualidade, vinte e quatro horas por dia. Esse é o objetivo na nossa linha de pãezinhos congelados. De acordo com Peter Ritzer, Gerente de Projeto da fábrica de Lüdersdorf, esse objetivo foi atingido com o Reimelt Codos®System. 5.200 kg de massa por hora são produzidos continuamente, com qualidade constante e reproduzível. 1,3 milhão de pãezinhos saem diariamente da fábrica. O desempenho do Codos®System nos convenceu.

The entire raw material logistics were designed and installed by Reimelt. There are 45 storage silos for dry materials and are allocated to seven production lines.

The major ingredients flour, wholemeal, salt and grain are stored in 18 outdoor storage silos with 900 tons of storage capacity. Also the supply of the rye and wheat sourdough systems, with approx. 100 tons of sourdough per day, is carried out automatically.

Production facility Lüdersdorf

Product and performance
The new bakery in Lüdersdorf will become the most important location of the Kamps-Group. The enclosed area of 26.000m², as well as the production capacity is impressive. Toast bread, bread loaves, and rolls will be produced on seven lines for the norther part of Germany.

Production
Baguette-Rolls: 24.000 pcs./hour
Rolls: 30.000 pcs./hour
Sourdough: 100 tons/day
Flour consumption: 320 tons/day

Reimelt scope of supply:
Complete dry materials logistics
Rye flour acidification in 6 fermentation pipes, each to 132 m
Wheat sourdough systems
Hot and cool soaked grain systems
Remaining bread processing
Conveying and metering of the dry and liquid ingredients
2 Codos®Systems
System description

1. Dry materials mixer
2. Gravimetric metering system
3. Water mixing unit WMU
4. Codos®Mixer CBH100
5. Transfer belt Mixer – Kneader
6. Codos®Kneader CK125
7. Dough-resting belt

Codos®System -
Advantages at a glance


Compact system with low space requirements
Controlled process parameters, i.e. temperature control,
Immediate influence of the dough quality
Low maintenance and wear construction
Approx. 30 % energy savings as opposed to batch systems
Continuous operation without peak loads: gentle material handling, energy saving
Defined dough temperature through double-walled trough construction
Easy to clean
Simple recipe change with low preparation time
Applicable for many products

Reimelt FoodTechnologie GmbH
Messenhäuser Straße 37-45
D - 63322 Rödermark

Marketing department
Tel.: 06074/691-370
Email: info@reimelt.de
Original Codos®System Preparação contínua de massa em Reutlingen, a Capital dos Pretzels
De acordo com Heribert Götz, da Bäckerbub GmbH, o Reimelt Codos®System é simplesmente o sistema certo para a produção de pretzels e de pãezinhos, durante vinte e quatro horas por dia.
Nas novas instalações de produção ampliadas, a Bäckerbub produz aproximadamente 240.000 pretzels por dia. A preparação automatizada da matéria prima é parte do processo Codos®System de preparação contínua de massa. Outros produtos assados, como pãezinhos, pães franceses e principalmente roscas, podem ser produzidos economicamente por meio da simples seleção da receita.

Codo®System convenceu o gerente de produção Heribert Götz sobre capacidade de produção eficiente, com alta qualidade constante.

A moderna tecnologia de sistema e um conceito de operação inteligível estão operando em três turnos. A facilidade de limpeza é parte integrante do conceito.

Escopo de fornecimento da Reimelt:
Silos de armazenagem externos.
Sistema MinDos para ingredientes secundários.
Medição de fermento líquido.
Produção de esponja líquida e massa.
Armazenagem de água fria.
Sistema elétrico de controle e operação.
Produção contínua de massa com o sistema Codos®System.

Mais de 169 padarias franqueadas K&U, nas regiões de Reutlingen, Stuttgart, Ludwigsburg, Göppingen, Ulm e Kirchheim, recebem produtos assados frescos, até três vezes por dia.

Área de produção: Aproximadamente 10.000 m2.
Empregados: aproximadamente 230.
Consumo diário de farinha de trigo: Aproximadamente 27 toneladas.

Produção diária
Pãezinhos: 150.000 unidades.
Pretzels: 240.000 unidades.
Massa fermentada natural: 4.000 kg.
Esponja líquida de trigo: 6.000 kg.
Descrição do Sistema

1 Misturador para materiais secos.
2 Sistema de medição gravimétrica.
3 Medição de ingredientes líquidos
4 Unidade WMU para mistura de água.
5 Codos®Mixer CBH100.
6 Esteira de transferência misturadora-batedeira.
7 Codos®Kneader CK125.
8 Esteira para descanso da massa.


Codos®System - Resumo das vantagens
Sistema compacto, com pouca necessidade de espaço.
Controle dos parâmetros do processo (ex:controle de temperatura).
Influência imediata na qualidade da massa.
Construção para baixa manutenção e desgaste.
Economia de energia de aproximadamente 30%, em relação a sistemas de lote.
Operação contínua, sem picos de carga.
Manuseio suave dos materiais, com economia de energia.
Temperatura definida da massa, por meio de construção com paredes duplas.
Facilidade de limpeza.
Fácil mudança de receita, com pouco tempo de preparação.
Aplicável a vários produtos.

Reimelt FoodTechnologie GmbH
Messenhäuser Straße 37-45
D - 63322 Rödermark

Marketing department
Tel.: 06074/691-370
Email: info@reimelt.de
From granulated to powdered sugar

Unifine Food & Bake Ingredients offers world-wide an enormous variety of products for various applications in the food industry. Powder mixes, such as cream powder, baking mixes and cream stiffening agent are produced in the Darmstadt factory. “The quality assurance of our high quality products starts with the selection of the finest raw materials,” said Production Manager, Stefan Erlewein.

The sugar handling equipment from storage to grinding and the pneumatic conveying for granulated and powdered sugar was supplied by Reimelt.

After transfer of the sugar from the tanker truck into the outdoor silo, the formation of sugar lumps is inhibited by drying of the silo header. The system is equipped with Reimelt components according to ATEX regulations. Also the recrystallization hopper is equipped with explosion protection equipment and prevents the lumping of the fresh powdered sugar by an integrated agitator while conditioned air is simultaneously injected. Thus, storage is possible without adding separator agents.
The agitator hopper installed down-stream serves as a loss-in-weight scale with coarse and fine metering as well as a buffer hopper for continuous operation. From there, the powdered sugar is conveyed pneumatically to the mixers that are equipped with Reimelt filters.

Production/capacity:
Grinding of granulated sugar: 5,000 kg/h
Discharge of powdered sugar to the mixers: 6,000 kg/h
Daily production: 48,000 kg

Reimelt’s scope of supply

Storage and conveying of granulated and powdered sugar
Integration of a peg mill for the grinding process
Powdered sugar conditioning
Powdered sugar scaling, metering, conveying
Electric control system
Complete installation and start-up
System description

1. Outdoor storage silo for granulated sugar
2. Agitator hopper for recrystallization of freshly ground sugar
3. Air conditioning system
4. Agitator hopper for powdered sugar designed as a loss-in-weight scale with coarse and fine metering
5. Sifter
6. Bag dumping station for feeding of the mixers

Features and advantages


Outdoor silo with explosion protection
Drying of silo header prevents lumping of the sugar
Recrystallization hopper with agitator and injection of conditioned air against agglomeration of the powder
Powdered sugar hopper designed as a loss-in-weight scale with 2 metering screws for metering in coarse and dribble flow
Pneumatic conveying with conditioned air

Reimelt FoodTechnologie GmbH
Messenhäuser Straße 37-45
D - 63322 Rödermark

Marketing department
Tel.: 06074/691-370
Email: info@reimelt.de
SweetTec - The Specialist for Sweets
Como especialista em caramelos duros e macios, SweetTec GmbH produz uma grande variedade de caramelos com a melhor opção do gosto, das receitas, das cores e das formas.
Since January 2006, high quality specialty sweets are being produced on a 5 hectare compound in Boizenburg/Elbe, in one of the most modern confectionery production factories in Europe. With more than 140 employees, over 15,000 t of bonbons are produced per year.

"Quality is a question of attitude",
according to managing director Oliver Schindler.

"Our suppliers are selected following the strictest of criteria and we are constantly striving for improvement, e.g. the certification according to IFS (International Food Standard)."

The fully automated system operates in three production shifts for customers and consumers at home and abroad.

Daily production:
15 Million Bonbons

Daily consumption:
40 - 50 t Sugar
50 - 60 t Glucose

Reimelt scope of supply
Storage and conveying of:

Sugar
Glucose
Lecithin
Palm fat
Mix-syrup

Metering and mixing of:
Lecithin with palm fat

Controls
Complete assembly
System description
1. Sugar silo
2. Mix-syrup tank
3. Glucose syrup tank
4. Lecithin
5. Palm fat
6. Lecithinated palm fat
7. Cooker
8. Filling

Special features and advantages:

Fully automated system with programmable-logic controller
Conditioned air in the outdoor storage silo prevents clumping of the sugar
Emptying of the silo tanker-trucks also with con- ditioned air
Pneumatic conveying of sugar to the receiving area
Production of lecithinated palm fat

Reimelt FoodTechnologie GmbH
Messenhäuser Straße 37-45
D - 63322 Rödermark

Marketing department
Tel.: 06074/691-370
Email: info@reimelt.de


Feiras 2012
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